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Know Your Pumps: External Gear Pumps & Internal Gear Pumps

rotary lobe pumps
by Eric Lunsford
June 19, 2017

External and Internal Gear Pumps: Versatile Solutions for Industrial Applications

Introduction to Gear Pumps

Welcome to Pye-Barker Engineered Solutions, where we bring industry-leading expertise to your operations across Georgia and Florida. As an experienced industrial equipment supplier, service provider, and engineering firm, we understand the critical role gear pumps play in the movement of various fluids. Whether you’re in the chemical, fuel, food, or manufacturing industry, gear pumps can deliver precision and reliability in fluid handling. In this article, we'll explore the distinct features, functions, and applications of external gear pumps and internal gear pumps to help you make informed decisions.

Understanding External Gear Pumps

How External Gear Pumps Work

Viking External Gear Pump, Pye Barker Engineered Solutions, Georgia, FloridaExternal gear pumps are straightforward yet effective machines. They consist of two identical gears rotating against each other to move liquid from the suction port to the discharge port. Each gear is supported by a shaft with bearings on both sides, a design that lends itself well to high-pressure applications. These pumps can operate at various speeds, typically 1,750 or 3,450 RPM for smaller models, and up to 640 RPM for larger units.

Due to their precise construction, external gear pumps are made to exact tolerances. While this precision enhances performance, it also means they’re less forgiving of particulates in the fluid. In cases where abrasive materials are present, additional filtration may be necessary to prevent wear and maintain the longevity of the pump.

Key Applications of External Gear Pumps

External gear pumps are ideal for handling a wide range of fluids, from fuel and lube oils to chemical additives. Here’s a closer look at their common uses:

  • Fuel Oils & Lubrication: Excellent for steady delivery in fueling and lubrication systems.
  • Chemical Mixing & Blending: Perfect for applications where precise mixing is essential.
  • Low Volume Transfer: Used in processes requiring precise, low-volume fluid transfer.

While external gear pumps excel in high-pressure, controlled environments, they may not be ideal for conditions with critical suction demands or applications with high torque requirements due to viscous fluids.

Advantages and Limitations

External gear pumps perform well with thin and viscous liquids alike. However, they may face challenges with volatile or thick fluids. As viscosity increases, so does the torque demand. The pump’s design is robust, but there are limitations to shaft strength under high torque.

Here’s a scorecard of external gear pumps based on fluid handling:

Property Abrasives Thin Liquids Viscous Liquids Solids Dry Prime Differential Pressure
External Gear Pump Poor Good Good Poor Average Excellent

Diving into Internal Gear Pumps

How Internal Gear Pumps Work

Unlike their external counterparts, internal gear pumps use a unique design to transport fluids through a series of stages: filling, transfer, and discharge. An internal gear pump consists of a rotor gear inside a larger ring gear, which helps achieve smooth, consistent fluid movement. This design is both compact and efficient, with only one shaft seal, making maintenance straightforward.

Internal gear pumps are incredibly versatile in handling various fluid viscosities, from thin, watery solutions to highly viscous materials like asphalt. Adjustable clearances further enhance their adaptability, allowing them to manage viscosities up to 2,000,000 SSU (Saybolt Universal Seconds). This makes internal gear pumps particularly suited for applications where both efficiency and flexibility are essential.

Applications of Internal Gear Pumps

Internal gear pumps are employed in a wide array of industries, with some of the most common applications including:

  • Refined Fuels & Lubricants: Used for reliable transfer of fuel oils, diesel, and other refined products.
  • Resins & Polymers: Ideal for processing viscous materials such as resins and polymers due to their ability to handle high viscosity.
  • Food & Beverage Industry: Used for transferring food-grade fluids, such as oils, syrups, and other thick liquids.
  • Heat Transfer Fluids: Suited for applications that require temperature stability, such as heat transfer systems.

With low shear forces and adjustable clearances, internal gear pumps maintain fluid integrity, making them perfect for handling sensitive or delicate materials.

Benefits of Internal Gear Pumps

As Georgia’s official Viking Pump distributor, Pye-Barker Engineered Solutions is proud to offer internal gear pumps renowned for their performance and durability. Here are some benefits that set internal gear pumps apart:

  • Low Shear: Preserves the quality of delicate fluids.
  • Compact Design: Offers flexibility in installation, particularly in tight spaces.
  • Adjustable Clearances: Allows for a wide range of fluid viscosities.
  • Easy Maintenance: With one shaft seal, internal gear pumps are straightforward to maintain, reducing downtime.

When selecting an internal gear pump, consider factors like fluid viscosity, operating temperature, and flow requirements to find the model best suited for your needs.

Why Choose Pye-Barker Engineered Solutions for Gear Pumps?

At Pye-Barker Engineered Solutions, we’ve supported industries across Georgia and Florida with high-quality equipment and expertise for nearly 80 years. As authorized distributors for Viking Pump and other leading brands, we bring a range of internal and external gear pumps tailored to diverse applications. Our team of experts provides guidance on selecting the right pump for each unique environment, ensuring that you have the most efficient and effective solution.

Brands You Can Trust

We supply a variety of trusted brands, including:

  • Viking Pump for internal and external gear pumps
  • Gardner Denver for reliable performance in various industrial settings
  • ARO Pumps for cost-effective solutions in fluid handling

Which Gear Pump is Right for Your Application?

Choosing between an internal or external gear pump depends on several factors, such as the nature of the fluid, pressure requirements, and the specific application. Here’s a quick comparison to help you decide:

Feature External Gear Pump Internal Gear Pump
Pressure Tolerance High Moderate
Viscosity Range Good with thin and viscous Excellent, up to 2,000,000 SSU
Maintenance Ease Moderate Easy
Typical Applications Fuels, chemicals, hydraulics Lubricants, food products, heat transfer
Operating Speed High (1,750 - 3,450 RPM) Variable, suitable for lower speeds

Both pump types have distinct advantages, and our team is here to help determine the best fit for your specific needs.

Connect with Pye-Barker Engineered Solutions Today

If you’re ready to equip your operation with reliable, top-performing gear pumps, look no further than Pye-Barker Engineered Solutions. With nearly eight decades of experience serving Georgia and Florida, we’re committed to providing high-quality solutions tailored to your exact specifications. Contact our team today to discuss your project and discover how our internal and external gear pump solutions can optimize your operations.

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Let’s work together to find the right pump for your application. Request a quote today and experience the Pye-Barker difference in industrial fluid solutions.

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