In the realm of industrial processes, the choice of nitrogen supply can significantly impact costs and efficiency. Many businesses using bottled nitrogen may be surprised to learn that they could produce their own nitrogen at a fraction of the cost. In this comprehensive guide, we'll delve into the reasons behind this, the purity levels needed for various applications, and the cost-effective methods to generate on-site nitrogen.
One common mistake businesses make is relying on bottled nitrogen, which is produced through cryogenic distillation—an energy-intensive process. Vendors pass on the high energy costs to customers, making this option expensive. Additionally, nitrogen with a higher purity than necessary is often purchased, adding unnecessary expenses.
Beyond production costs, the transportation of bottled nitrogen incurs additional expenses. This further contributes to the overall high cost of commercially sourced nitrogen.
While certain applications require ultra-high purity nitrogen (99.99% or higher), many industrial processes can thrive with nitrogen at 95% to 98% purity. On-site generators offer the flexibility to produce nitrogen tailored to specific needs, avoiding the need to overpay for higher purity nitrogen from commercial suppliers.
For applications requiring 95% to 98% purity, membrane generators stand out as the most cost-effective option. These generators produce nitrogen at the lowest cost per cubic foot. On the other hand, processes like pharmaceutical manufacturing demand higher purity, necessitating the use of Pressure Swing Absorption (PSA) generators.
On-site PSA and membrane systems prove to be energy-efficient and cost-effective. They require only enough energy to power the air compressor supplying air to the system. Gas industry sources reveal that in-house nitrogen generation consumes significantly less energy compared to commercially sourced nitrogen, even at purity levels as high as 99.9%.
If you're looking to break free from third-party nitrogen suppliers, Pye-Barker Engineered Solutions has the expertise to assist you. With a focus on parts and services for industrial machinery like pumps, compressors, blowers, and vacuums, Pye-Barker Engineered Solutions offers nitrogen generation systems that provide the required purity at a fraction of the cost.
For tailored nitrogen systems that meet your industrial needs, contact the experts at Pye-Barker Engineered Solutions. Call us at 404-531-1954 or email sales@pyebarker.com. Let us help you design, supply, and install a nitrogen system that revolutionizes your industrial processes.
